router-template-cross-bar

// Router template for a cross bar // A guide for routing a notch into a cross bar.  // Set units @settings(defaultLengthUnit = mm, kclVersion = 1.0)  // Define parameters routerDiameter = 12.7 templateDiameter = (11 / 16): in slateWidthHalf = 41.5 / 2 minClampingDistance = 50 + 30 templateThickness = 10 radius = 10 depth = 30  // Calculated parameters templateGap = (templateDiameter - routerDiameter) / 2 - 0.5 distanceToInsideEdge = slateWidthHalf + templateThickness + templateGap  // Create the first sketch sketch001 = startSketchOn(XZ)  |> startProfile(at = [0, depth + templateGap])  |> xLine(length = slateWidthHalf - radius, tag = $seg01)  |> arc(  angleStart = 90,  angleEnd = 0,  radius = 10 + templateGap,  tag = $seg09,  )  |> yLine(endAbsolute = -templateThickness, tag = $seg03)  |> xLine(length = templateThickness, tag = $seg07)  |> yLine(endAbsolute = (segEndY(seg01) + templateThickness) / 2_ - templateThickness, tag = $seg02)  |> xLine(endAbsolute = segEndX(seg03) + minClampingDistance, tag = $seg06)  |> yLine(length = templateThickness * 2, tag = $seg08)  |> xLine(endAbsolute = segEndX(seg02) + 0, tag = $seg05)  |> yLine(endAbsolute = segEndY(seg01) + templateThickness, tag = $seg10)  |> xLine(endAbsolute = 0, tag = $seg04)  |> xLine(length = -segLen(seg04))  |> yLine(length = -segLen(seg10))  |> xLine(length = -segLen(seg05))  |> yLine(length = -segLen(seg08))  |> xLine(length = segLen(seg06))  |> yLine(length = -segLen(seg02))  |> xLine(length = segLen(seg07))  |> yLine(length = segLen(seg03))  |> arc(angleStart = 180, angleEnd = 90, radius = 10 + templateGap)  |> line(endAbsolute = [profileStartX(%), profileStartY(%)])  |> close()  // Extrude the first sketch extrude001 = extrude(sketch001, length = 5)  // Create the second sketch sketch002 = startSketchOn(extrude001, face = START)  |> startProfile(at = [distanceToInsideEdge, 0])  |> angledLine(angle = 180, length = templateThickness, tag = $rectangleSegmentA002)  |> angledLine(angle = segAng(rectangleSegmentA002) + 90, length = templateThickness, tag = $rectangleSegmentB002)  |> angledLine(angle = segAng(rectangleSegmentA002), length = -segLen(rectangleSegmentA002), tag = $rectangleSegmentC002)  |> line(endAbsolute = [profileStartX(%), profileStartY(%)])  |> close()  // Extrude the second sketch extrude002 = extrude(sketch002, length = 13)  // Create the third sketch sketch003 = startSketchOn(extrude001, face = START)  |> startProfile(at = [-distanceToInsideEdge, 0])  |> angledLine(angle = 0, length = templateThickness, tag = $rectangleSegmentA001)  |> angledLine(angle = segAng(rectangleSegmentA001) - 90, length = templateThickness, tag = $rectangleSegmentB001)  |> angledLine(angle = segAng(rectangleSegmentA001), length = -segLen(rectangleSegmentA001), tag = $rectangleSegmentC001)  |> line(endAbsolute = [profileStartX(%), profileStartY(%)])  |> close()  // Extrude the third sketch extrude003 = extrude(sketch003, length = 13)  // Create the fourth sketch sketch004 = startSketchOn(extrude002, face = END)  |> startProfile(at = [-distanceToInsideEdge, 0])  |> angledLine(angle = 0, length = distanceToInsideEdge * 2, tag = $rectangleSegmentA003)  |> angledLine(angle = segAng(rectangleSegmentA003) - 90, length = templateThickness, tag = $rectangleSegmentB003)  |> angledLine(angle = segAng(rectangleSegmentA003), length = -segLen(rectangleSegmentA003), tag = $rectangleSegmentC003)  |> line(endAbsolute = [profileStartX(%), profileStartY(%)])  |> close()  // Extrude the fourth sketch extrude004 = extrude(sketch004, length = 4)